Offcanvas
Edit Template

Helium & Hydrogen Leak Tester Equipment for Microscopic Leak Detection

Cosmo Instruments India provides advanced gas leak testers for applications where conventional air-based methods are not sufficiently sensitive. Our Helium Leak Testers and hydrogen leak detectors deliver ultra-high accuracy for detecting microscopic leaks in critical components and assemblies.

Using proven helium and hydrogen leak testing technologies, our systems help manufacturers achieve zero-defect production, enhanced safety, and full compliance across the automotive, EV, HVAC, electronics, and precision engineering industries.

Air Leak Testers

Air Leak Tester is the automatic leak detector detects any leaks by the minute change of differential pressure and conducts OK/NG judgment. Ideal to be built into a production line for a laborsaving and a quality control purpose

Air Flow Testers

Variety ranges from F.S.10mL/min to F.S 500L/min are available. Promotes an automation and a laborsaving of the measurement

Helium / Hydrogen Leak Testers

Helium Leak Tester adopts the new testing method and Helium Leak Tester adopts the new testing method and

Pressure

All Manometer comes with a traceability. Wide range of Manometers, from a micro pressure (F.S. 200Pa) to a high pressure (F.S. 50MPa) are available

Peripherals

Peripheral instruments are used with Air Leak Tester in order to enhance its functionality and convenience

Sound / Vibration Analyser

We determine the acceptability of the sounds and vibrations of products using our special analyses developed in-house.

Cosmo Super Gel

Materials combining unprecedented flexibility and durability

Others

Edit Template

Applications of Helium & Hydrogen Leak Testing

Our helium leak test machines and hydrogen leak detectors are trusted across a wide range of industries:

  • EV battery packs, fuel rails, radiators, condensers, and HVAC systems.
  • Sealed electronic modules, sensors, valves, and pressure vessels in safety-critical applications. ​

Manufacturers choose tracer-gas leak testing when they need higher sensitivity, faster cycle times, and better reliability than conventional leak detection methods can deliver

Explore Our Helium & Hydrogen Leak Testing Solutions

Helium Leak Tester

Helium leak testing uses helium as a tracer to detect tiny leaks quickly and reliably. This method is widely used for components such as EV batteries, fuel systems, heat exchangers, valves, and high-pressure vessels, where even tiny leaks can cause performance or safety issues.​

  • Detects minute leaks that are beyond the capability of standard differential-pressure air leak tests.
  • Suitable for both development labs and fully automated production lines in automotive, EV, aerospace, and industrial applications.

 

Check the details

Hydrogen Leak Detector

Hydrogen leak detection uses a safe, diluted tracer gas mixture of 5% hydrogen and 95% nitrogen to locate micro-leaks in complex assemblies. This method combines excellent sensitivity with lower tracer-gas costs, making it attractive for high-volume industrial adoption.​

  • Detects microscopic leaks using a hydrogen sensor-based detection principle.
  • Well-suited for enclosed, hard-to-access components and safety-critical systems where early leak identification is essential

 

Check the details

Helium Gas Recovery system

Cosmo’s standard helium gas recovery system helps reduce helium consumption and operating costs in high-volume leak-testing environments. The system recovers, purifies, and recirculates helium from the test process, maintaining performance while improving sustainability. ​

  • Designed for integration with helium leak testers in production lines.
  • Supports stable testing performance and long-term cost optimization for manufacturers using helium as a tracer gas

 

Check the details

Information

Proudly ISO Certified – Committed to Quality and Excellence 🏅

Re-Inauguration of Extended Manufacturing Facility at Bengaluru.

⚡ EV Summit 2025–26 concluded successfully – Advancing electric mobility. ⚡

D-U-N-S® Registered Business | Dun & Bradstreet

© Copy Rights 2025 Cosmo Instruments India Pvt. Ltd.

Please fill the form to download.



Only those who have agreed to the "Personal Information Protection Policy" can send.